Insufficient tension allows film to shift and create gaps, exposing cotton to contaminants like dust and moisture. Loose wrapping reduces bale stability, causing expansion that complicates stacking and increases damage risks during handling and transport.

Over-tightening compresses cotton fibers unnaturally, potentially affecting quality for applications requiring specific fiber structures. Extreme tension stretches film beyond elastic limits, increasing tear risks that expose bales and necessitate costly re-wrapping.

Ideal tension creates uniform compression that maintains bale shape without fiber damage. Properly tensioned film flexes slightly during handling while resisting tears, providing continuous protection throughout storage and transportation cycles.

Correct tightness preserves cotton's commercial value by preventing contamination and maintaining fiber integrity. It optimizes storage space utilization through stable stacking while minimizing handling damage and material waste.